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Transforming biomanufacturing with innovative dual-purpose single-use bioreactors and fermenters for pilot-scale operations
Innovating biomanufacturing with single-use, dual-purpose systems
Single-Use-Systems (SUSs) Bioreactors have become an integral part of many facilities. SUSs are comparatively safer, simpler and more flexible than their stainless-steel bioreactor counterpart.
Traditional bioreactors, designed primarily for mammalian cell culture, often fall short in addressing the distinctive needs of microbial cultures, such as elevated oxygen transfer capacity and precise temperature control. Identifying this gap, TECNIC proudly introduces the ePILOT® SU, a scalable Dual Purpose Bioreactor/Fermenter Single-Use Bioreactor for both cellular and microbial cultures.
Engineered to scale seamlessly from 30L to 50L, both cellular and microbial versions of ePILOT® SU offer one indisputable operational productive advantage over stainless steel bioreactors; as Single-Use Systems (SUSs) eliminate the necessity for re-sterilization and the validation of the cleaning system, they reduce downtime between batches, saves production time, and simultaneously ensures a lower risk of cross-contamination. In turn, this fast and flexible manufacture characteristic accelerate commercialization of biopharmaceutical products.
Demonstrating TECNIC’s commitment to innovation, ePILOT® SU signifies a promising future for biomanufacturing. This equipment, engineered for superior performance and user convenience, showcases precision temperature control, efficient agitation, and comprehensive instrumentation. It also delivers unparalleled performance and operational ease in both microbial and cellular bioprocesses. Equipped with a robust automation system and an optimized single-use bioreactor bag assembly, the ePILOT Single-Use bioreactor ensures operational simplicity. Complementing this equipment, TECNIC eBAG® 3D STR ⇀ , designed and manufactured in the ISO7 Clean Room facilities of Tecnic, presents an innovative solution catering to both microbial and cell culture applications. It effectively addresses the most demanding challenges in the market.
Some key features
- Advanced control system
With a 15-inch touch screen interface, our pilot scale bioreactor provides an intuitive control system. This system facilitates the monitoring and adjustment of key parameters in culture growth, ensuring maximum accuracy in the process. - Precision monitoring
Equipped with a set of different sensors (single-use or re-usable) that control and monitor pH, pO2, temperature, and level/foam in real time, it allows the precise control over culture conditions for cell and microorganism growth. - Optmized agitation system
Two precision-controlled single-use impellers (6-blade Rushton turbine for microbial fermentation and 3-pitched blade for cell culture) governed by a servomotor ensure maximum efficiency and productivity, with a power of 400W for optimal bioprocessing performance. - Cost-effectiveness
The eBAG® 3D STR eliminates higher costs associated with cleaning, validation, and maintenance, providing a cost-effective alternative for bioprocess fermentations.
eBag 3D STR for dual-purpose single fermenter/bioreactors
Dedicated to overcoming the limitations of single-use bag systems
In the ever-evolving landscape of Biotech, TECNIC’s Single-Use eBAG 3D STR is ingeniously designed to seamlessly integrate with our dual-purpose Single-Use bioreactor. Devoted to overcoming the inherent limitations in single-use systems, the eBAG 3D STR stands as a purpose-built, cutting-edge solution tailored for mammalian culture. As well as, this innovative system is meticulously crafted to tackle specific challenges, offering a transformative leap in the capabilities of microbial bioprocessing.
Produced under stringent aseptic conditions and subjected to comprehensive sterilization, these bags ensure high sterility and minimal contamination risk. With customizable features catering to specific size configurations and fittings, they seamlessly integrate into manufacturing processes.
Developed and Manufactured in TECNIC ISO7 Clean Room, eBAG 3D STR is built tough with high-quality materials and undergo gamma irradiation. As a result, they are ready-to-use according to the strictest pharmaceutical industry standards and are available in various sizes (30L up to 1000L). They can withstand rigorous handling to ensure the safe containment of biopharmaceutical products. Perfectly designed to work with TECNIC ePILOT and ePROD Single Use Bioreactor , manufactured to perfectly fit into the tank and fully adapt with the fully magnetic mixer to provide assurance in your process.
