Pressurized process thermostats
The LAUDA Integral P process thermostats are ideal for professional temperature control in realistic test processes and external applications. Operating according to the flow principle with a pressure overlay of up to 4 bar, the systems allow non-flammable water/glycol mixtures to be used in a temperature range from -40 to 140 °C.
The electronically controlled, magnetically coupled pump enables the flow rate to be adjusted to suit different applications. The Integral P series also supports the LAUDA.LIVE platform for remote monitoring, remote maintenance and additional digital functions.
Performance and operating principle
The Integral P process thermostats combine dynamic heating and cooling with pressurized operation to support demanding temperature control applications.
Key benefits include:
- Fast heating and cooling cycles
- Temperature control with non-flammable water/glycol mixtures from -40 to 140 °C
- Demand-based flow rates for different applications
- Reliable performance, even with high pressure drops and low flow rates
The systems come with a compressed air supply that draws the heat transfer liquid into the thermostat using a negative pressure of -0.2 bar. Like other new-generation LAUDA Integral thermostats, the Integral P series features a modular interface concept that allows flexible integration into user processes.
Temperature control and pump technology
The Integral P process thermostats feature a fully electronic PID controller for both internal and external temperature control.
A powerful LAUDA Variopump (pressure pump) provides eight selectable output levels or pressure-controlled operation. The systems also include:
- Integrated and adjustable bypass
- Digital display of pump pressure
- Self-adapt function for determining control parameters
- SelfCheck Assistant for system diagnostics
- PowerAdapt system for optimized use of the available electrical power supply
- SmartCool system for energy-saving digital cooling management with compressor on/off control
The thermostats have a very small internal volume combined with a large, non-thermostated expansion vessel based on the cold fluid layer system.
User interface and connectivity
The system uses a colour TFT display for operation and simultaneously displays actual and set values together with a graphical temperature profile.
The interface offers:
- Cursor and soft-key operation
- Additional Tmax key for overtemperature protection
- Clear-text menu navigation
- Six selectable languages: German, English, French, Spanish, Italian and Russian
USB and Ethernet interfaces come as standard. Up to two additional communication interfaces can be installed, including:
- RS 232/485
- Profibus
- Analogue interface
- Contact module
- EtherCAT module
An integrated web server enables browser-based operation from a PC, tablet or smartphone within a local network. Secure data transfer is provided through authentication and encryption.
Safety and process functions
The Integral P series includes several functions designed to support reliable operation and process safety:
- Low-level protection
- Adjustable overtemperature protection with acoustic alarm
- Integrated connection for an external Pt100 sensor, with support for a second external Pt100 through an interface module
- Remote fault indication via a floating contact
- Management of heat transfer liquids with stored properties
- Filling using compressed air or a drum pump
- Suitable for use with non-flammable liquids
An integrated programmer supports up to 150 temperature/time segments, which can be divided into five separate programs.
Refrigeration
The Integral P process thermostats incorporate an integrated cooling system for dynamic temperature control in external circuits. Condenser cooling is water-based. The systems use traditional HFC refrigerants in accordance with European F-gas legislation (EU) 573/2024.
Available models:
| Integral IN 2050 PW | Integral IN 2560 PW | |
| Min. working temperature | -40 °C | -40 °C |
| Max. working temperature | 140 °C | 140 °C |
| Min. filling volume | 11.1 L | 12.1 L |
| Max. filling volume | 36.3 L | 48.1 L |
| Max. heater power | 16 kW | 24 Kw |
| Cooling output at 20 °C 50 Hz | 20 kW | 25 kW |
| Max. discharge pressure 50 Hz | 6 bar | 6 bar |
| Max. flow rate (pressure) 50 Hz | 120 L/min | 100 L/min |
| Temperature stability | 0.05 ± K | 0.1 ± K |
| Integrated interfaces | Ethernet, USB (Type A, B) | Ethernet, USB (Type A, B) |
