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Universal pilot-scale reactor system
The Reactor-Ready Pilot Lab Reactor is a universal pilot-scale reactor system that replaces multiple individual reactor setups with a single modular platform. Supporting interchangeable vessels from 5 L to 50 L, the system enables rapid scale changes by allowing vessels to be exchanged in minutes rather than hours.
The Reactor-Ready Pilot is compatible with AVA Software for automated reactor control and data management.
One platform for multiple vessel sizes
The system accommodates a wide range of jacketed vessels, allowing laboratories to configure the reactor according to their process requirements.
Available vessel options include:
- Single-jacketed vessels from 5 L to 50 L
- Vacuum-jacketed vessels from 5 L to 10 L
- Process vessels designed to mimic larger-scale plant and manufacturing geometries
- Custom vessel designs available in various sizes and configurations
Most vessels feature an internal height-to-diameter ratio of 1.25:1 to replicate plant-scale reactor geometry, with the exception of the 30 L and 50 L vessels.
Designed for rapid vessel exchange
Reactor-Ready Pilot uses a self-centering quick-release vessel clamp and wide-bore quick-release hose couplings, allowing vessels to be exchanged quickly without lengthy setup procedures.
The patented self-aligning stirrer coupling allows overhead stirrers to be installed or removed without tools, while a four-axis stirrer adjustment system enables accurate alignment using a simple slide-and-lock mechanism.
The system is compatible with Radleys overhead stirrers as well as leading third-party overhead stirrer brands.
Efficient temperature control
The reactor incorporates innovative thermofluid manifolds that simplify connection and draining of the heating or cooling fluid while reducing stress on the vessel sidearms.
Chemical-resistant PEEK hose couplings feature a 20 mm internal diameter to promote efficient heat transfer and allow rapid connection to temperature control equipment.
Compact and universal framework
A single stainless steel framework supports all compatible vessel sizes, eliminating the need for separate reactor frames for different scales. The compact design is available with either wheels or fixed feet to suit different laboratory layouts.
The framework is manufactured from corrosion-resistant materials including stainless steel, anodized aluminum, and powder-coated steel for long-term laboratory use.
Stirrer and vessel options
The Reactor-Ready Pilot supports a choice of PTFE stirrer designs to suit different mixing requirements, including:
- Anchor stirrers
- Retreat curve stirrers
- Turbine stirrers
- Propeller stirrers
The standard jacketed vessels include a zero dead-space bottom outlet valve to minimize product hold-up and support efficient product recovery.
The Reactor-Ready Pilot Lab Reactor combines interchangeable vessels, rapid tool-free configuration, and compatibility with a wide range of overhead stirrers and temperature control equipment. This provides a flexible solution for pilot-scale process development and scale-up.
