Pilot Reactor Controller

Automate and control any pilot reactor

The AGI Glassplant Pilot Reactor Controller automates and controls pilot reactor systems from a single software interface. Compatible with reactors from any manufacturer, the controller integrates multiple devices into one platform, allowing users to monitor, control and automate their processes without the need for programming.

Its modular design makes the system suitable for both simple and complex reactor setups, while comprehensive data logging and real-time monitoring support process optimization and reproducibility.

Centralized reactor control

The Pilot Reactor Controller enables multiple reactor devices to be managed from one intuitive interface. Once connected, it is possible to monitor and control all devices in real time, with process data displayed both numerically and graphically.

The system allows users to:

• Control multiple reactor devices from a single interface
• Monitor and edit reactions in real time
• Create customized live data displays
• Collect, process and compile process data
• Export all recorded data as a single CSV file
• Configure safety limits with user-defined warnings and alarms

Compatible with a wide range of equipment

The controller is suitable for universal connectivity and is compatible with reactors from any manufacturer. It supports integration with a wide variety of laboratory equipment, including:

• Circulators
• Stirrers
• Pumps
• Sensors
• Other compatible reactor devices

Arrange the compact modular Hub and DAQ system to suit different laboratory layouts and varying levels of process complexity.

No-code operation

The Pilot Reactor Controller exists for straightforward installation and operation. Users don’t need coding or programming experience. Users simply connect the reactor devices and control the complete system through an intuitive drag-and-drop software interface. The plug-and-play approach enables rapid setup and makes it easy to replicate established processes.

Modular Hub and DAQ system

The controller uses a modular Hub and DAQ (Data Acquisition) system that is configurable to suit individual reactor installations. Each DAQ contains four module slots, which can be equipped with one of five different communication interfaces. This provides up to 16 different connections per DAQ, allowing the system to be adapted to a wide range of applications without requiring a custom-built control solution.

Built for Industry 4.0 connectivity

The Pilot Reactor Controller is built on OPC Unified Architecture (OPC UA), providing secure and robust communication between connected devices. The platform supports straightforward integration with third-party equipment, enabling laboratories to expand and automate their reactor systems while maintaining centralized process control.

Key features

• Compatible with pilot reactors from any manufacturer
• Centralized control of multiple reactor devices
• Modular Hub and DAQ architecture
• No-code, drag-and-drop software interface
• Plug-and-play installation
• Real-time monitoring and process control
• Live numerical and graphical process data
• Customizable dashboards
• Comprehensive data logging
• Export of all recorded data as a single CSV file
• User-defined safety warnings and alarms
• Supports integration with circulators, stirrers, pumps, sensors and other compatible devices
• Built on OPC Unified Architecture (OPC UA) for secure communication and third-party integration